AI-Powered Metal 3D Printing for Complex Components
Our AI manages every step of the metal 3D printing process, delivering high-quality parts faster and more efficiently than ever.
AI-Powered Metal 3D Printing for High-Performance Components and Complex Geometries
Our AI manages every step of the metal 3D printing process, delivering high-quality parts faster and more efficiently than ever.
“Our AI-powered platform takes full control of your metal 3D printing projects, acting as your dedicated Single Point of Contact. From optimizing build parameters to ensuring perfect surface finishes, our AI works 24/7 to deliver precision metal components on time and within budget.”
End-to-End Production Management
Requirement Capturing
Our AI captures your project specifications through an intuitive interface, ensuring metal alloy selection, tolerances, and surface finish requirements are understood from the start.
Automatic feature recognition and build strategy selection
Process & Alloy Selection
Our AI selects the optimal metal AM process—DMLS, SLM, EBM, or Binder Jetting—based on part geometry, material properties, and performance requirements.
Intelligent parameter optimization for density control and microstructure development
Design for Additive Manufacturing
The AI optimizes your design for metal 3D printing, analyzing features for printability, support structures, thermal management, and potential manufacturing challenges.
Real-time DfAM with thermal distortion analysis and support structure planning
Project Monitoring
Track metal printing operations in real-time with AI-powered updates on laser parameters, powder bed conditions, and thermal profiles.
Live monitoring of melt pool dynamics and layer quality
Follow-ups & Reporting
Stay informed with automated follow-ups and detailed reports on material certification, dimensional inspection, and metallurgical verification.
Comprehensive first article inspection documentation
Quality Assurance
AI coordinates CMM inspection, surface finish verification, and non-destructive testing, ensuring parts meet specifications with minimal deviation.
Automated dimensional inspection and metallurgical validation
Risk Analysis
The AI identifies printing risks like thermal stress, warping, porosity, or support failures and implements compensating strategies proactively.
Predictive thermal simulation and build parameter adjustments
Post-Processing Coordination
From support removal and heat treatment to machining and surface finishing, the AI optimizes the post-printing workflow for speed and cost.
Seamless coordination of secondary operations including HIP and stress relief
Why Choose Our
AI Platform
24/7 Production Capability
Our AI never sleeps, managing your metal AM projects across multiple machines and shifts.
Unmatched Efficiency
Optimized build parameters and support structures mean faster build times and reduced post-processing.
Exceptional Precision
AI compensates for thermal distortion and sintering shrinkage, delivering tight tolerances consistently.
Cost-Effective Manufacturing
Smart powder recycling, optimized part nesting, and reduced support material offer competitive pricing.
Proactive Solutions
Layer delamination, recoater interference, and thermal stress are detected and addressed before they affect part quality.
Human Expertise When You Need It
Our experts complement AI capabilities with specialized knowledge and hands-on experience
- Complex project consultation and custom solutions design
- Technical support for specialized materials and finishing requirements
- Quality assurance reviews for critical applications
- On-demand engineering support and design optimization
Meet Our Metal AM Specialists and Metallurgical Engineers
20+ Years Combined Experience
Complex project consultation and custom solutions design
Technical support for specialized materials and finishing requirements
Quality assurance reviews for critical applications
On-demand engineering support and design optimization
Meet Our Metal AM Specialists and Metallurgical Engineers
20+ Years Combined Experience
Proven Results
James Wilson
Production Manager, PrecisionTech Industries
45% faster build times on complex titanium aerospace components
“The AI-driven DMLS process transformed our precision component production. The intelligent laser pattern optimization and adaptive power control delivered perfectly sintered parts with excellent material density, accelerating our manufacturing timeline.”
Dr. Emma Rodriguez
R&D Director, ImplantSolutions Medical
99.2% first-time-right rate on precision medical implants
The precision and consistency we’ve achieved with Wefab.ai’s metal AM platform have been crucial for our medical device manufacturing. The AI’s ability to maintain tight tolerances while optimizing material density has dramatically improved our production reliability. Dr. Lisa Patel, R&D Director, MedTech Solutions
3d Printing Capabilities
Plastic 3D Printing Service
Quick and cost-effective 3D printing solutions
- Precision level: ±0.5% with a minimum of 0.6 mm
- Turnaround: Starting from 2 business days
FDM 3D Printing
Efficient and budget-friendly prototyping
- Accuracy: ±0.5% with a minimum of 0.5 mm
- Delivery: As fast as 1 business day
Multi Jet Fusion
Robust prototyping and small-batch production
- Precision: ±0.3% with a minimum of 0.3 mm
- Lead time: From 2 business days
SLS 3D Printing
Durable and versatile printing options
- Tolerance: ±0.3% with a minimum of 0.4 mm
- Processing time: Starting from 3 business days
Stereolithography - SLA 3D Printing
High-detail visual prototyping
- Accuracy: ±0.3% with a minimum of 0.3 mm
- Turnaround: From 2 business days
PolyJet 3D Printing
Precise and multi-material printing
- Dimensional accuracy: ±0.2% with a minimum of 0.2 mm
- Delivery: Starting from 2 business days
Carbon DLS
Fast and flexible production-grade parts
- Precision: ±0.4% with a minimum of 0.5 mm
- Lead time: From 3 business days
Direct Metal Laser Sintering
Advanced metal prototyping and production
- Accuracy: ±0.3% with a minimum of 0.3 mm
- Delivery: From 5 business days
Metal Binder Jetting
Cost-effective metal part creation
- Precision: ±0.4% with a minimum of 0.5 mm
- Lead time: Starting from 4 business days
Ready to experience the future of metal additive manufacturing?
Let our AI work for you and transform your production process with intelligent metal 3D printing strategies and unmatched part quality.
Frequently Asked Questions
How does AI improve the metal 3D printing process?
Our AI optimizes laser parameters, build orientation, and support structures, reducing build times and enhancing part quality. It continuously learns from thermal history data to minimize distortion and predict optimal printing parameters for each geometry.
What metal alloys can you print with?
At Wefab.ai we use a wide variety of metal powders including titanium alloys (Ti6Al4V), aluminum alloys (AlSi10Mg), stainless steel (316L, 17-4PH), tool steels, Inconel (625, 718), cobalt-chrome, and precious metals. Our AI automatically adjusts laser parameters and thermal profiles for each alloy’s unique properties.
What are your typical turnaround times for metal 3D printed parts?
Simple components can be completed in 5-7 days, while complex parts requiring extensive post-processing and heat treatment may take 10-14 business days.
How do you ensure part accuracy in metal 3D printing?
Our AI employs in-process monitoring, thermal compensation strategies, and controlled build chamber environments. Each component undergoes CMM inspection, with capability for holding tolerances to ±0.002″ on precision features after post-machining.
What build volume can you accommodate?
Our metal 3D printing equipment can produce parts up to 400mm x 400mm x 400mm in a single build. Larger assemblies can be segmented and joined using our AI-optimized welding or mechanical joining methods.
Do metal 3D printed parts require post-processing?
Yes, most metal AM parts require post-processing which our AI manages efficiently. This includes support removal, heat treatment for stress relief, Hot Isostatic Pressing (HIP) for density optimization, surface finishing, and precision machining of critical features.
What file formats do you accept for metal 3D printing projects?
We accept STL, STEP, IGES, X_T, Parasolid, SolidWorks, and other standard CAD formats. Our AI can also interpret GD&T callouts to ensure critical features meet specifications.
