AI-Powered Injection Molding Services
Wefab AI manages every step of the injection molding process, delivering high-quality, repeatable components with unparalleled speed and reliability.
“Our AI-powered platform takes full control of your injection molding projects, acting as your dedicated Single Point of Contact. From optimizing mold flow analysis to ensuring consistent cycle times, our AI works 24/7 to deliver high-quality thermoplastic components on time and with minimal waste.”
End-to-End Production Management
Requirement Capturing
Our AI captures your project specifications through an intuitive interface, ensuring resin selection, performance requirements, and critical tolerances are understood from the start.
Interactive quote engine with material property database
Tooling & Material Selection
Our AI recommends the optimal mold material (e.g., P20 Steel, H13, Aluminum) and thermoplastic resin based on part complexity, production volume, and performance needs.
Intelligent resin selection and mold tooling strategy
Part & Mold Design Analysis
Our AI captures your project specifications through an intuitive interface, ensuring resin selection, performance requirements, and critical tolerances are understood from the start.
Interactive quote engine with material property database
Project Monitoring
Track molding operations in real-time with AI-powered updates on process parameters, material consumption, and production yield.
Live monitoring of injection pressure, temperature, and cycle times
Follow-ups & Reporting
Stay informed with automated follow-ups and detailed reports on material lot traceability, process validation, and dimensional inspection results.
Comprehensive First Article Inspection (FAI) documentation
Quality Assurance
AI coordinates CMM inspection and automated visual inspection, ensuring parts meet all specifications with minimal defects.
Automated dimensional validation and surface defect analysis
Risk Analysis
The AI identifies molding risks like warping, shrinkage, air traps, or flash and implements compensating process parameter adjustments proactively.
Predictive process adjustments and gate location optimization
Logistics Coordination
From part ejection and degating to packaging and delivery, the AI optimizes the post-molding workflow for speed and cost-efficiency.
Seamless coordination of post-molding assembly and finishing
Why Choose Our
AI Platform
24/7 Production Capability
Our AI never sleeps, managing your injection molding projects across multiple presses and materials for continuous production.
Unmatched Accuracy
Optimized cycle times, intelligent process control, and predictive maintenance mean faster production and higher yields.
Exceptional Consistency
AI compensates for material variations and process drift, delivering remarkable part-to-part repeatability, even on high-volume runs.
Exceptional Consistency
Reduced cycle times, minimized scrap rates, and optimized material usage result in highly competitive pricing for production parts.
Cost-Effective Manufacturing
Reduced cycle times, minimized scrap rates, and optimized material usage result in highly competitive pricing for production parts.
Human Expertise When You Need It
Our expert mold makers and process engineers complement AI capabilities with decades of specialized knowledge and hands-on experience.
- Complex project consultation and custom mold design
- Technical support for engineered resins and overmolding
- Quality assurance reviews for critical applications
- On-demand engineering support and design optimization
Certified Mold Makers and Plastics Process Engineers
30+ Years Combined Experience
Proven Results
Samantha Lee
Senior Product Engineer, Innovate Electronics
30% faster cutting cycles on hardened tool steel components
The AI platform’s process window optimization was a game-changer. It delivered consistently flawless parts at a speed we couldn’t achieve manually, dramatically increasing our throughput.
Samantha Lee
Senior Product Engineer, Innovate Electronics
99.6% accuracy on complex titanium profiles
The reliability is astounding. The AI’s ability to run mold flow analysis and apply predictive quality control ensured our PEEK gears met stringent performance specs from the very first shot. It saved us weeks of trial and error.
Injection Molding Capabilities
Plastic Injection Molding
High-volume production of complex and durable thermoplastic parts.
- Tolerance: ±0.2% with a lower limit of ±0.1 mm (±0.004″)
- Lead time: Tooling from 4 weeks, parts from 5 business days after approval
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Insert Molding
Molding thermoplastics around metal components for enhanced strength and reliability.
Precision: ±0.2% with a lower limit of ±0.1 mm (±0.004″)
Lead time: From 5 weeks to account for insert validation and process setup
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Liquid Silicone Rubber Molding
Producing flexible, durable, and biocompatible parts for demanding applications.
Accuracy: ±0.2% with a lower limit of ±0.05 mm (±0.002″)
- Lead time: Tooling from 4 weeks, parts from 7 business days after approval
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Overmolding
Creating multi-material parts with soft-touch grips and enhanced ergonomics.
Tolerance: ±0.3% with a lower limit of ±0.15 mm (±0.006″)
Lead time: From 6 weeks due to multi-material tooling requirements
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Ready to experience the future of injection molding?
Let our AI work for you and transform your supply chain with intelligent molding strategies and unmatched production quality.
Frequently Asked Questions
How does AI improve the injection molding process?
Our AI optimizes mold design through advanced flow analysis, controls process parameters (temperature, pressure, time) in real-time, and predicts mold maintenance needs. This reduces cycle times, minimizes defects like warping or sink marks, and ensures high repeatability.
What materials can you process?
Turnaround is a two-stage process. Tooling typically takes 4-8 weeks depending on complexity. Once the tool is approved, production parts can be shipped in as little as 5-10 business days.
How do you ensure part accuracy and quality?
Our AI uses mold flow simulation to prevent defects, enforces strict real-time process control, and utilizes CMM and automated optical inspection for validation. We can typically hold tolerances of ±0.005″ (0.127 mm), with higher precision possible depending on the part geometry and material.
What file formats do you accept for injection molding projects?
We accept STEP, STP, IGES, IGS, X_T, and other standard 3D model formats. Our AI will automatically analyze your design for manufacturability (DFM) and provide feedback to ensure a successful production outcome.
What file formats do you accept for Wire EDM projects?
We accept DXF, STEP, IGES, and other standard CAD formats. Our AI can optimize wire paths based on part geometry to maximize accuracy and surface finish.
